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Mobile Battery Charger

A sheet-metal e-bike battery bank station for a bike trailer.

Fig. 1 Enclosure

ContextBoyce Technologies

RoleMechanical designer

Tools and processAutodesk Inventor · Sheet metal

Period2022 — 2024

Overview

The station has two lifting bars and is EV-charger compatible. Four service plates each carry and charge up to six batteries, and each slides out independently for field service.

My contribution

Designed the enclosure and the internal assemblies in Autodesk Inventor.

Figures

Exploded view of the assembly. 8 seconds, no sound.

CAD view of the interior assembly — **Fig. 2**Interior assembly

CAD view of a panel from the rear — **Fig. 3**Panel

CAD close-up of the top of the enclosure — **Fig. 4**Connector detail

Notes

Some details are withheld under NDA.